Robot Chassis

NorthValley Robotics have profound experience in designing and manufacturing Robot Chassis.

A robot chassis (Robot Chassis / Mobile Base) is the core mechanical structure at the bottom of a robot used for movement and support. It contains the mobility mechanism, drive units, suspension system, and related control circuits, making it essentially the robot’s “legs” and “mobile foundation.”

Robot Chassis Types

Universal Tracked Robot Mobile Chassis
Universal Tracked Robot Mobile Chassis
Tracked Robot Chassis
Tracked Robot Chassis
Low-speed Differential Robot Chassis without suspension
Low-speed Differential Robot Chassis

Universal Tracked Robot Mobile Chassis

High-Performance Universal Tracked Robot Mobile Chassis is a universal tracked robot mobile chassis that integrates advanced performance with precision engineering.

At its core, it employs a dual-motor differential drive system, combining brushless DC motors with high-precision encoders to achieve exceptional motion control and precise drive.

The chassis is equipped with a self-developed independent suspension system, boasting excellent torsional rigidity and outstanding terrain adaptability. It offers multiple power configurations (with 785W/1000W/1500W motor options) and a wealth of customizable features.

Complete with comprehensive communication interfaces, it provides a stable, reliable, and highly flexible mobile platform foundation for various application scenarios such as reconnaissance, inspection, exploration, and scientific research.

Technical Parameters of the Robot Chassis​​

​​1. Basic Configurations (Three Power Options Available)​​

S/NItemSpecifications for 2×785W Motor OptionSpecifications for 2×1000W Motor OptionSpecifications for 2×1500W Motor Option
1Design Dimensions960 * 700 * 330 mm (LWH)960 * 700 * 330 mm (LWH)960 * 700 * 330 mm (LWH)
2Rated Power2 × 785W2 × 1000W2 × 1500W
3Chassis Weight105 kg110 kg135 kg
4Rated Load Capacity65 kg90 kg110 kg
5Max. Travel Speed0 – 6.2 km/h​​​​0 – 6.2 km/h​​​​0 – 7.3 km/h​​
6Max. Gradeability30°30°30°
7Rated Obstacle Height125 mm125 mm160 mm
8Rated Trench Width160 mm160 mm160 mm
9Ground Clearance75 ± 10 mm75 ± 10 mm75 ± 10 mm

​​2. General Performance Parameters​​

S/NItemParameter Description / Specification
1Drive TypeDual-motor differential drive, Brushless DC motor (with 1024-line encoder)
2Suspension SystemIndependent left and right suspension, total of 8 hydraulic damping shock absorbers
3Track SpecificationHigh-quality rubber tracks embedded with Kevlar fiber, width 150mm
4Protection RatingIP54 (Can be upgraded to IP64)
5Battery Configuration48V 30Ah NMC Lithium-ion battery (48V 50Ah optional), with BMS
6Control MethodWireless remote control (>200m line-of-sight), supports multiple communication interfaces (CAN, RS232, etc.) 

​​3. Core Electrical System Parameters​​

S/NItemParameter Description / Specification
1Driver Continuous Current30A
2Control MethodAnalog, Pulse, RS232, CAN
3Standby Power Consumption≤ 50W
4Operating Temperature-10°C to +60°C

Product Features​​

​​Powerful Performance with Three Configurable Options​​

​Multiple Power Configurations​​: Offers three motor power options (1570W/2000W/3000W), allowing users to flexibly select based on load capacity and speed requirements for optimal performance matching.

​Precision Control​​: Utilizes high-precision encoders (1024 PPR) and high-performance drivers to achieve smooth low-speed operation and responsive high-speed motion control.

​​Innovative Suspension for Unshakable Stability​​

​8-Point Hydraulic Damping Suspension​​: Independently designed left and right suspension systems provide exceptional torsional strength and lateral rigidity, effectively absorbing shocks to ensure chassis stability on complex terrain and offering a steady platform for upper-mounted equipment.

​​All-Terrain Capability for Unstoppable Mobility​​

​Exceptional Traversal Performance​​: With a 30° gradeability, ≥125mm obstacle clearance, and 160mm trench-crossing width, combined with high-wear-resistant Kevlar-embedded tracks, it easily handles rugged, soft, and other challenging ground conditions.

​​Industrial Aesthetics with Easy Integration​​

​Built-In Equipment Compartment​​: Provides a well-organized internal space (approx. 300 * 260 * 230mm) for installing computing units, sensors, and other upper-mounted devices.

​Comprehensive Interfaces​​: Offers open and abundant communication and control interfaces (CAN, RS232, etc.), supporting secondary development and rapid equipment integration.

​​Safety, Reliability, and Extended Endurance​​

​Intelligent BMS Protection​​: Equipped with a standard Battery Management System (BMS) providing comprehensive protection against overcharging, over-discharging, overcurrent, and more.

​High Protection Rating​​: Base protection rating of IP54 (upgradable to IP64), ensuring adaptability to dusty, rainy, foggy, and other harsh environments.

Tracked Robot Chassis

The Tracked Robot Chassis is a general-purpose tracked mobile chassis renowned for its exceptional mobility performance. Its core highlight lies in the adoption of an advanced ​Christie fully independent suspension system​​, combined with internal high-torque brushless motors, achieving powerful power output and unparalleled driving smoothness.

Through meticulously matched chassis height and power configurations, this chassis demonstrates outstanding terrain traversability, low center-of-gravity stability, and high-efficiency transmission.

The Tracked Robot Chassis is an ideal mobile platform engineered for carrying high-precision photographic equipment and mobile robots with stringent stability requirements. It is widely used in special robot industries such as reconnaissance, inspection, exploration, and firefighting.

Technical Parameters Table​​

​​1. Basic Configurations (Three Power Options Available)​​

S/NItemSpecifications for 1KW Standard EditionSpecifications for 2KW High-Speed EditionSpecifications for 2KW Heavy-Duty Edition
1Design Dimensions1020 * 750 * 405 mm (LWH)1020 * 750 * 405 mm (LWH)1020 * 953 * 405 mm (LWH)
2Rated Power1 kW2 kW2 kW
3Chassis Weight130 kg135 kg150 kg
4Max. Load Capacity100 kg100 kg200 kg
5Max. Travel Speed0 – 6 km/h0 – 11 km/h0 – 3.3 km/h
6Rated Torque81 N·M81.75 N·M270.5 N·M
7Max. Gradeability30° (Capable of climbing stairs)30° (Capable of climbing stairs)30° (Capable of climbing stairs)
8Max. Trench Width300 mm300 mm300 mm
9Vertical Obstacle Clearance150 mm150 mm150 mm
10Ground Clearance115 mm115 mm115 mm

​​2. General Performance Parameters​​

S/NItemParameter Description / Specification
1Suspension SystemChristie Fully Independent Suspension * 6 shock absorbers
2Track SpecificationRubber tracks embedded with Kevlar fiber, width 150mm
3Drive Wheel Diameter150 mm
4Main Material304 Stainless Steel / Alloy Steel Plate / Aluminum / Polymer Materials
5Protection RatingIP54 (Can be upgraded to IP64)
6Surface TreatmentBlack spray coating (matte)

​​3. Core Electrical System Parameters​​

S/NItemParameter Description / Specification
1Power Supply VoltageDC 48V
2Motor TypeBrushless DC motor (with 1024-line encoder)
3Battery Configuration48V 30AH / 50AH NMC Lithium-ion battery (optional)
4Control MethodWireless remote control (>200m line-of-sight), supports CAN, RS232, etc.
5Operating Temperature-10°C to +60°C

Product Features​​

​​Christie Suspension for Ultimate Stability​​

​Fully Independent Suspension Design​​: The innovative Christie suspension system allows independent movement for each road wheel, significantly optimizing ground contact and effectively absorbing shocks from complex terrains. This provides an extremely stable mobile base for upper-mounted equipment.

​Low Center of Gravity Design​​: Combined with an optimized chassis layout, it achieves a low center of gravity, ensuring body stability during high-speed turns and obstacle traversal.

​​Three-Mode Power Configuration for Flexible Needs​​

​Standard Edition (1kW)​​: Balanced configuration for conventional load and speed requirements.

​High-Speed Edition (2kW)​​: Optimized gear ratio enables a top speed of 11 km/h, suitable for reconnaissance and inspection tasks requiring rapid mobility.

​Heavy-Duty Edition (2kW)​​: A large reduction ratio delivers a massive torque of 270.5 N·M and a load capacity of up to 200 kg, ideal for carrying heavy equipment.

​​Robust Traversal, Conquering All Terrains​​

​Exceptional Obstacle Capability​​: Top-tier traversal performance with 30° gradeability (can climb stairs), ability to cross 300 mm trenches, and surmount 150 mm vertical obstacles.

​High-Resilience Tracks​​: Employ rubber tracks embedded with Kevlar fiber, offering high wear resistance and excellent terrain adaptability.

​​Industrial-Grade Design, Rugged and Durable​​

​Multi-Material Structure​​: The main body uses materials like 304 stainless steel, alloy steel, and aluminum, optimizing the strength-to-weight ratio and ensuring overall robustness and durability.

​High Protection Rating​​: Base protection rating of IP54, capable of handling dusty and splashing environments, and upgradable to IP64.

​Intelligent Control, Easy Integration​

​Abundant Interfaces​​: Provides standard communication interfaces (e.g., CAN, RS232), facilitating integration with upper-level control systems and various sensors or mission equipment.

​Precision Drive​​: High-precision encoders and high-performance drivers ensure accurate and reliable motion control.

Low-speed Differential Robot Chassis without suspension

The mini is a universal, highly integrated wheeled robot chassis. The entire vehicle integrates the battery and BMS system, power module (providing 24V, 12V, and 5V outputs), servo motors, high-precision encoders and drivers, and braking components within the chassis powertrain.

Its compact layout provides users with extensive development space and imagination potential, significantly reducing the development difficulty and cycle time for mobile robot bodies, making it an ideal foundational platform for building various types of mobile robots.

​​Technical Parameters Table​​

​​1. Mechanical Specifications​​

S/NItemParameter Description / Specification
1Overall Dimensions430×434×175 mm (Chassis)
2Platform Dimensions325×256 mm
3Chassis Weight≤12 KG
4Max. Load Capacity≤18 KG
5Main MaterialAluminum Alloy
6Ground Clearance50 MM
7Protection RatingIP54
8Steering ModeDifferential Steering, capable of in-place rotation
9Travel Speed3.4 KM/H
10No-load Speed482 RPM
11Max. Gradeability≥20°
12Max. Vertical Obstacle≥80 MM
13Max. Trench Crossing≥30 MM
14Wheelbase255 MM
15Tire Diameter175 MM

​​2. Electrical Specifications​​

S/NItemParameter Description / Specification
1Drive TypeTwo-wheel differential drive
2Motor Type250W Brushless DC Reduction Motor
3Rated Torque3 N·m
4Power Supply Voltage24 V DC
5Total Power (Max.)500 W
6Total Operating Current≤16 A
7Total Vehicle Weight12 KG

Product Features​​

​​Highly Integrated, Ready-to-Use Out of the Box​​

​All-in-One Design​​: Integrates power, drive, and management modules, eliminating the need for users to assemble and debug complex drive systems themselves.

​Ready-to-Use Power Solution​​: Built-in multi-channel DC-DC power modules directly supply 24V, 12V, and 5V power to upper-layer equipment (e.g., industrial computers, sensors, cameras), simplifying wiring.

​​Compact yet Powerful, Excellent Traversability​​

​Small Body, Strong Traversal​​: Within a compact size of 430mm, it achieves an obstacle clearance of ≥80mm and a gradeability of ≥20°, adapting to various complex indoor and outdoor terrains.

​Differential Steering​​: Capable of in-place rotation, offering flexible steering and free movement in narrow spaces.

​​Open Platform, Empowering Development​​

​Spacious Flat Mounting Surface​​: Provides a 325×256mm flat mounting platform with standard mounting holes, facilitating quick installation of custom upper structures.

​Open Communication Interfaces​​: Reserved standard communication and control interfaces (e.g., CAN, UART) for easy integration with upper-layer control systems.

​​High-Quality Craftsmanship, Safe and Reliable​​

​Aluminum Alloy Body​​: Uses aluminum alloy material, balancing structural strength and lightweight design.

​IP54 Protection Rating​​: Dustproof and waterproof, capable of withstanding harsh working environments.

​Built-in BMS​​: Intelligent Battery Management System provides protection against overcharging, over-discharging, and overcurrent, ensuring safety and reliability.

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